CN1837140A - Reinforced osseous porcelain and process for producing same - Google Patents

Reinforced osseous porcelain and process for producing same Download PDF

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Publication number
CN1837140A
CN1837140A CN 200610034842 CN200610034842A CN1837140A CN 1837140 A CN1837140 A CN 1837140A CN 200610034842 CN200610034842 CN 200610034842 CN 200610034842 A CN200610034842 A CN 200610034842A CN 1837140 A CN1837140 A CN 1837140A
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China
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reinforced
osseous
porcelain
mud
longyan
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CN 200610034842
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CN100337977C (en
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吴波利
柯为郁
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CHAOZHOU BOSHIFA CERAMICS Co Ltd
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CHAOZHOU BOSHIFA CERAMICS Co Ltd
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Abstract

The invention discloses a sclerotin intensification ceramic and manufacturing technique, which comprises the following elements: dragon rock wash mud, Hunan feldspar, Guizhou clay, alpha-alumina powder and synthetic bone meal. The manufacturing technique comprises the following steps: blanking; making blank body; preparing frit; making magentify step. The sclerotin intensification ceramic realizes the primary firing, which reduces the energy and improves the transverse strength.

Description

A kind of reinforced osseous porcelain and production technique thereof
Technical field
The present invention relates to a kind of reinforcement porcelain and production technique thereof, relate in particular to a kind of reinforced osseous porcelain and production technique thereof.
Background technology
At present, the sclerotin porcelain good transmittance on the market, but folding strength is lower, and because its blank reduces at high temperature load situation lower support point, easy softening transform and must employing double-firing process (i.e. a high temperature biscuiting, a low temperature glaze firing), power consumption is big, the cost height; And high silicon is strengthened porcelain, high-aluminum reinforced porcelain, magnesium-intensified ceramic etc., its folding strength height, but light transmission is relatively poor.
Summary of the invention
The objective of the invention is to overcome the deficiency on the prior art, a kind of reinforced osseous porcelain and production technique thereof are provided, the product of producing had both had sclerotin porcelain good light transmittance, the folding strength that has the High-Temperature Strengthening porcelain again, realize once-firing, help energy efficient, reduce production costs, expand export and earn foreign exchange.
The present invention is achieved through the following technical solutions:
A kind of reinforced osseous porcelain comprises following component (% by weight percentage): mud 45-50, Hunan feldspar 13-15, Guizhou clay 5-8, alpha-aluminium oxide powder 20-25, synthetic bone meal 8-12 are washed in Longyan.
Described Longyan is washed mud drum and is drawn together following component (% by weight percentage): SiO 256.00-64.00, Al 2O 325.00-30.00, Fe 2O 30.30-0.50, TiO 20.03-0.05, CaO 0.06-0.15, MgO 0.25-0.33, K 2O 4.20-5.40, Na 2O 0.30-0.36, IL 6.00-8.50.
Described Guizhou clay comprises following component (% by weight percentage): SiO 240.00-50.00, Al 2O 335.00-42.00, Fe 2O 30.14-0.20, TiO 20.05-0.07, CaO 0.36-0.56, MgO 0.01-0.03, K 2O 0.01-0.03, Na 2O 0.01-0.03, IL 12.00-16.00.
Described alpha-aluminium oxide powder particle diameter is 3-4 μ m.
The production technique of described reinforced osseous porcelain may further comprise the steps:
Blank, base substrate are made: mud, Hunan feldspar, Guizhou clay, alpha-aluminium oxide powder and synthetic bone meal are washed in Longyan drop into ball mill by said ratio, add water for ball milling, sieve, deironing, pressure mud, pugging, old, refining, blank forming, drying, repaired biscuit;
Glaze preparation: with glaze go into ball milling after with feed proportioning, sieve, deironing, old standby, make glaze;
The base substrate porcelainization: glazing, kiln calcining, check are promptly.
Described blank adds water for ball milling by material: ball: the weight ratio of water=1: 3: 0.7 adds water; Described sieving is 160 orders; Described deironing gaussian intensity is 1.1-2.0 ten thousand gaussian intensities; It is 25-27% that described pressure mud makes mud cake moisture content; The described old time is 15-25 days; Described refining vacuum tightness is 0.06-0.075MPa; Described kiln calcining temperature is 1260-1280 ℃, and calcination time 8-9 hour, calcination atmosphere was an oxidizing atmosphere.
Reinforced osseous porcelain internal performance index of the present invention: (1) folding strength reaches more than the 100MPa; (2) thermostability: through 200 ℃ to 20 ℃ heat exchanges once, do not burst.
Advantage of the present invention and beneficial effect are:
1, owing in blank, introduces corundum material (alpha-aluminium oxide powder), make it in high-temperature calcination, to strengthen point of suppon, overcoming the conventional bone porcelain reduces at high temperature load situation lower support point, easily causing softening transform and must adopt twice firing (is the high temperature biscuiting, low temperature glaze firing) shortcoming, realized once-firing, energy-saving effect is remarkable.The main framing effect is played in being added in of alpha-aluminium oxide powder in the base substrate, thereby generates more mullite crystal in high-temperature liquid-phase, thereby improves the folding strength of product.
2, adopt synthetic bone meal (major ingredient is a tricalcium phosphate) as the fusing assistant of blank, can make the transparence of product obviously be better than the reinforcement porcelain of other types.
Description of drawings
Fig. 1 is a process flow sheet of the present invention.
Embodiment
Embodiment 1:
A kind of reinforced osseous porcelain is following component (weight percent %): mud 47.0, Hunan feldspar 14.0, Guizhou clay 6.5, alpha-aluminium oxide powder 22.5, synthetic bone meal 10.0 are washed in Longyan.
It is following component (% by weight percentage): SiO that mud is washed in described Longyan 260.00, Al 2O 327.50, Fe 2O 30.40, TiO 20.04, CaO 0.11, MgO 0.29, K 2O 4.80, Na 2O 0.33, IL 7.00.
Described Guizhou clay is following component (% by weight percentage): SiO 245.79, Al 2O 338.79, Fe 2O 30.17, TiO 20.06, CaO 0.46, MgO 0.02, K 2O 0.02, Na 2O 0.02, IL 14.00.
Described alpha-aluminium oxide powder particle diameter is 3 μ m.
The production technique of reinforced osseous porcelain of the present invention is following steps:
Blank, base substrate are made: mud, Hunan feldspar, Guizhou clay, alpha-aluminium oxide powder and synthetic bone meal are washed in Longyan drop into ball mill by proportioning, add water for ball milling, sieve, deironing, pressure mud, pugging, old, refining, blank forming, drying, repaired biscuit;
Glaze preparation: with glaze go into ball milling after with feed proportioning, sieve, deironing, old standby, make glaze;
The base substrate porcelainization: glazing, kiln calcining, check are promptly.
Described blank adds water for ball milling by material: ball: the weight ratio of water=1: 3: 0.7 adds water; Described sieving is 160 orders; Described deironing gaussian intensity is 1.8 ten thousand gaussian intensities; It is 26% that described pressure mud makes mud cake moisture content; The described old time is 20 days; Described refining vacuum tightness is 0.07MPa; Described kiln calcining temperature is 1270 ℃, calcination time 8.5 hours, and calcination atmosphere is an oxidizing atmosphere.
Reinforced osseous porcelain internal performance index of the present invention: (1) folding strength reaches 130MPa; (2) thermostability: through 200 ℃ to 20 ℃ heat exchanges once, do not burst.
Embodiment 2:
A kind of reinforced osseous porcelain is following component (weight percent %): mud 45, Hunan feldspar 15, Guizhou clay 8, alpha-aluminium oxide powder 24, synthetic bone meal 8 are washed in Longyan.
It is following component (% by weight percentage): SiO that mud is washed in described Longyan 256.00, Al 2O 328.00, Fe 2O 30.30, TiO 20.03, CaO 0.15, MgO 0.33, K 2O 5.40, Na 2O 0.36, IL 8.00.
Described Guizhou clay is following component (% by weight percentage): SiO 250.00, Al 2O 335.00, Fe 2O 30.14, TiO 20.05, CaO 0.40, MgO 0.01, K 2O 0.03, Na 2O 0.03, IL 14.50.
Described alpha-aluminium oxide powder particle diameter is 4 μ m.
The production technique of reinforced osseous porcelain of the present invention is following steps:
Blank, base substrate are made: mud, Hunan feldspar, Guizhou clay, alpha-aluminium oxide powder and synthetic bone meal are washed in Longyan drop into ball mill by said ratio, add water for ball milling, sieve, deironing, pressure mud, pugging, old, refining, blank forming, drying, repaired biscuit;
Glaze preparation: with glaze go into ball milling after with feed proportioning, sieve, deironing, old standby, make glaze;
The base substrate porcelainization: glazing, kiln calcining, check are promptly.
Described blank adds water for ball milling by material: ball: the weight ratio of water=1: 3: 0.7 adds water; Described sieving is 160 orders; Described deironing gaussian intensity is 1.6 ten thousand gaussian intensities; It is 27% that described pressure mud makes mud cake moisture content; The described old time is 22 days; Described refining vacuum tightness is 0.075MPa; Described kiln calcining temperature is 1280 ℃, calcination time 8 hours, and calcination atmosphere is an oxidizing atmosphere.
Reinforced osseous porcelain internal performance index of the present invention: (1) folding strength reaches 140MPa; (2) thermostability: through 200 ℃ to 20 ℃ heat exchanges once, do not burst.

Claims (6)

1, a kind of reinforced osseous porcelain comprises following component (% by weight percentage): mud 45-50, Hunan feldspar 13-15, Guizhou clay 5-8, alpha-aluminium oxide powder 20-25, synthetic bone meal 8-12 are washed in Longyan.
2, reinforced osseous porcelain according to claim 1, described Longyan are washed mud drum and are drawn together following component (% by weight percentage): SiO 256.00-64.00, Al 2O 325.00-30.00, Fe 2O 30.30-0.50, TiO 20.03-0.05, CaO 0.06-0.15, MgO 0.25-0.33, K 2O 4.20-5.40, Na 2O 0.30-0.36, IL6.00-8.50.
3, reinforced osseous porcelain according to claim 1, described Guizhou clay comprise following component (% by weight percentage): SiO 240.00-50.00, Al 2O 335.00-42.00, Fe 2O 30.14-0.20, TiO 20.05-0.07, CaO 0.36-0.56, MgO 0.01-0.03, K 2O 0.01-0.03, Na 2O 0.01-0.03, IL12.00-16.00.
4, reinforced osseous porcelain according to claim 1, the particle diameter of described synthetic bone meal are 3-4 μ m.
5, the production technique of the reinforced osseous porcelain of claim 1-4 may further comprise the steps:
Blank, base substrate are made: mud, Hunan feldspar, Guizhou clay, alpha-aluminium oxide powder and synthetic bone meal are washed in Longyan drop into ball mill by proportioning, add water for ball milling, sieve, deironing, pressure mud, pugging, old, refining, base substrate roll extrusion (or slip casting) moulding, drying, repaired biscuit;
Glaze preparation: with glaze go into ball milling after with feed proportioning, sieve, deironing, old standby, make glaze;
The base substrate porcelainization: glazing, kiln calcining, check are promptly.
6, according to the preparation method of the described reinforced osseous porcelain of claim 5, described blank adds water for ball milling by material: ball: the weight ratio of water=1: 3: 0.7 adds water; Described sieving is 160 orders; Described deironing gaussian intensity is 1.1-2.0 ten thousand gaussian intensities; It is 25-27% that described pressure mud makes mud cake moisture content; The described old time is 15-25 days; Described refining vacuum tightness is 0.06-0.075MPa; Described kiln calcining temperature is 1260-1280 ℃, and calcination time 8-9 hour, calcination atmosphere was an oxidizing atmosphere.
CNB2006100348424A 2006-03-31 2006-03-31 Reinforced osseous porcelain and process for producing same Expired - Fee Related CN100337977C (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100371291C (en) * 2006-10-12 2008-02-27 淄博华光瓷业有限公司 Bone-green porcelain
CN101817204A (en) * 2010-04-15 2010-09-01 江苏瑞诚非金属材料有限公司 Production flow line of acid-resistant, high temperature-resistant and high pressure-resistant earthenware brick
CN101891455A (en) * 2010-07-08 2010-11-24 景德镇陶瓷学院 Middle-low temperature sintered fine bone china and production method thereof
CN103011763A (en) * 2012-11-28 2013-04-03 应县优尊陶瓷有限责任公司 Process flow for bone-china in-glaze decoration
CN103539428A (en) * 2012-07-09 2014-01-29 南京工业大学 Durable bone china and preparation method thereof
CN103896558A (en) * 2014-03-12 2014-07-02 湖南港鹏实业有限公司 Preparation method of infrared ceramic vacuum cup and product prepared by same
CN104149160A (en) * 2014-07-28 2014-11-19 安徽青花坊瓷业股份有限公司 Bone china forming process
CN104150867A (en) * 2014-07-28 2014-11-19 安徽青花坊瓷业股份有限公司 Firing technological process of bone china soup plate
CN107056263A (en) * 2017-04-27 2017-08-18 湖南港鹏实业有限公司 A kind of preparation method of middle temperature feldspathic bone china
CN107082624A (en) * 2017-04-27 2017-08-22 景德镇陶瓷大学 A kind of feldspathic strengthens the preparation method of china
CN108558357A (en) * 2018-07-12 2018-09-21 邱楚芳 A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank
CN111153679A (en) * 2020-01-07 2020-05-15 湖南泰鑫瓷业有限公司 Reinforced porcelain and preparation method thereof
CN113146806A (en) * 2021-04-20 2021-07-23 慈溪市越窑青瓷有限公司 Production process and automatic processing equipment for high-hardness medium-temperature reinforced porcelain
CN116003115A (en) * 2023-02-22 2023-04-25 广东高瓷科技股份有限公司 Preparation method of light-transmitting rock plate raw material

Family Cites Families (1)

* Cited by examiner, † Cited by third party
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US5482694A (en) * 1994-08-19 1996-01-09 Canadian Liquid Air Ltd.-Air Liquide Canada Ltee. Regeneration of cyanide by oxidation of thiocyanate

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100371291C (en) * 2006-10-12 2008-02-27 淄博华光瓷业有限公司 Bone-green porcelain
CN101817204A (en) * 2010-04-15 2010-09-01 江苏瑞诚非金属材料有限公司 Production flow line of acid-resistant, high temperature-resistant and high pressure-resistant earthenware brick
CN101891455A (en) * 2010-07-08 2010-11-24 景德镇陶瓷学院 Middle-low temperature sintered fine bone china and production method thereof
CN101891455B (en) * 2010-07-08 2012-07-18 景德镇陶瓷学院 Middle-low temperature sintered fine bone china and production method thereof
CN103539428A (en) * 2012-07-09 2014-01-29 南京工业大学 Durable bone china and preparation method thereof
CN103539428B (en) * 2012-07-09 2015-08-05 南京工业大学 A kind of strengthening Bone China and preparation method thereof
CN103011763A (en) * 2012-11-28 2013-04-03 应县优尊陶瓷有限责任公司 Process flow for bone-china in-glaze decoration
CN103896558B (en) * 2014-03-12 2015-03-25 湖南港鹏实业有限公司 Preparation method of infrared ceramic vacuum cup and product prepared by same
CN103896558A (en) * 2014-03-12 2014-07-02 湖南港鹏实业有限公司 Preparation method of infrared ceramic vacuum cup and product prepared by same
CN104150867A (en) * 2014-07-28 2014-11-19 安徽青花坊瓷业股份有限公司 Firing technological process of bone china soup plate
CN104149160A (en) * 2014-07-28 2014-11-19 安徽青花坊瓷业股份有限公司 Bone china forming process
CN104150867B (en) * 2014-07-28 2016-04-06 安徽青花坊瓷业股份有限公司 A kind of sintering technology flow process of china soup plate
CN107056263A (en) * 2017-04-27 2017-08-18 湖南港鹏实业有限公司 A kind of preparation method of middle temperature feldspathic bone china
CN107082624A (en) * 2017-04-27 2017-08-22 景德镇陶瓷大学 A kind of feldspathic strengthens the preparation method of china
CN108558357A (en) * 2018-07-12 2018-09-21 邱楚芳 A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank
CN111153679A (en) * 2020-01-07 2020-05-15 湖南泰鑫瓷业有限公司 Reinforced porcelain and preparation method thereof
CN113146806A (en) * 2021-04-20 2021-07-23 慈溪市越窑青瓷有限公司 Production process and automatic processing equipment for high-hardness medium-temperature reinforced porcelain
CN116003115A (en) * 2023-02-22 2023-04-25 广东高瓷科技股份有限公司 Preparation method of light-transmitting rock plate raw material

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Application publication date: 20060927

Assignee: Chaozhou Special Arts & Crafts Industry Co., Ltd.

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Denomination of invention: Reinforced osseous porcelain and process for producing same

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