CN102944863B - Automatic verification system and method for intelligent electric energy meters - Google Patents
Automatic verification system and method for intelligent electric energy meters Download PDFInfo
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- CN102944863B CN102944863B CN 201210441119 CN201210441119A CN102944863B CN 102944863 B CN102944863 B CN 102944863B CN 201210441119 CN201210441119 CN 201210441119 CN 201210441119 A CN201210441119 A CN 201210441119A CN 102944863 B CN102944863 B CN 102944863B
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000012795 verification Methods 0.000 title abstract 9
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000012360 testing method Methods 0.000 claims abstract description 7
- 238000007689 inspection Methods 0.000 claims abstract description 4
- 230000007306 turnover Effects 0.000 claims abstract description 4
- 238000012546 transfer Methods 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 21
- 230000000007 visual effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000002788 crimping Methods 0.000 claims description 6
- 238000005259 measurement Methods 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000002372 labelling Methods 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The invention discloses an automatic verification system and method for intelligent electric energy meters. The automatic verification system comprises an AGV (Automatic Guided Vehicle) conveying unit, a plurality of verification units and an assembly line unit, wherein the AGV conveying unit is used for the physical distribution and conveying of the intelligent electric energy meters; the verification units are connected with the assembly line unit through the AGV conveying unit; each verification unit comprises a plurality of intelligent robot arms, a plurality of intelligent electric energy meter verification devices and a plurality of material transiting racks, wherein the intelligent robot arms are used for completing the identity identification, meter hanging and meter removing of the intelligent electric energy meters, the intelligent electric energy meter verification devices are used for the withstand voltage test and error detection of the intelligent electric energy meters,and the material transiting racks are used for the temporary meter storage of turnover boxes; and the assembly line unit comprises an appearance inspection mechanism, a sorting mechanism, a sealing mechanism and a labeling mechanism which are sequentially distributed. According to the system and the method, the intelligent robot arms, the automatic intelligent electric energy meter verification devices and a physical distribution system cooperate with one another, so that the working quality/efficiency of test and distribution and the measurement management level are improved, the automation and informatization of management are realized, and a lot of manpower is further saved. Thus, the system and the method have good application prospects.
Description
Technical field
The present invention relates to ammeter test technique automatic field, be specifically related to a kind of unattended, automatic calibration system and method for intelligent electric energy meter.
Background technology
Intelligent electric energy meter must detect according to state's net company's examination criteria and testing process etc. it before installing and using, to guarantee the safe and reliable of intelligent electric energy meter operation, detection demand at present enormous quantity intelligent electric energy meter, now still adopt traditional a dead lift intelligent electric energy meter, plug ammeter terminal, wherein human factor exists, can cause the mass discrepancy of calibrating intelligent electric energy meter, also can waste great amount of manpower, the calibrating inefficiency, the current automatic calibration system that presses for a kind of intelligent electric energy meter improves calibrating quality and the efficient of intelligent electric energy meter.
Summary of the invention
The objective of the invention is to overcome the problems of the prior art, a kind of intelligent electric energy meter automatic calibration system and method provided by the invention, cooperate mutually with logistics system by intelligence machine hand, intelligent electric energy meter automatic calibration device, improve calibrating and dispensing work quality efficient and measurement Management Level, realize robotization, information system management, also saved great amount of manpower, had a good application prospect.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of intelligent electric energy meter automatic calibration system, it is characterized in that: comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, described some groups of calibrating unit are connected with pipelined units by the AGV supply unit, described each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the intelligent electric energy meter calibrating installation of error-detecting, several are used for the temporary transfer bin of Turnover Box table, and described pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and decals mechanism.
Aforesaid a kind of intelligent electric energy meter automatic calibration system, it is characterized in that: a described intelligence machine manual manipulation covers 5-6 platform intelligent electric energy meter calibrating installation.
Aforesaid a kind of intelligent electric energy meter automatic calibration system is characterized in that: each intelligent electric energy meter or the empty van of carrying a buttress five casees of described AGV supply unit.
Aforesaid a kind of intelligent electric energy meter automatic calibration system, it is characterized in that: the connection terminal of described intelligent electric energy meter calibrating installation adopts electronic crimping.
Aforesaid a kind of intelligent electric energy meter automatic calibration system is characterized in that: corresponding three the transfer bins of described each intelligent electric energy meter calibrating installation.
Calibration method based on above-mentioned intelligent electric energy meter automatic calibration system is characterized in that: may further comprise the steps:
Step (1) and according to dispatch command by the AGV supply unit, Jiang Yiduo has material table case to be transported to specify on the transfer bin before the calibrating platform of waiting to examine and determine intelligent electric energy meter;
Step (2) utilizes the intelligence machine hand that treating on the transfer bin examined and determine the intelligent electric energy meter transfer, torn open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of intelligent electric energy meter calibrating installation, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, the intelligent electric energy meter that every extension is intact one case, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until having hung a buttress intelligent electric energy meter of material table case is arranged;
After step (3) intelligent electric energy meter calibrating installation is received the electronic crimping of instruction back employing, the beginning calibration operation;
Step (4) is after the intelligent electric energy meter calibrating installation is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically grasping the successful intelligent electric energy meter of calibrating from the inspection working position packs into according to the order of sequence from the empty charging box of transfer bin, finish piling simultaneously, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until having plucked whole intelligent electric energy meters;
The intelligent electric energy meter that calibrating is finished on step (5) the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
Visual examination mechanism, mechanism for sorting, seal mechanism and the decals mechanism of step (6) pipelined units by distributing successively, realization is to visual examination, letter sorting, seal, the decals work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
The invention has the beneficial effects as follows: intelligent electric energy meter automatic calibration of the present invention system, cooperate mutually with logistics system by intelligence machine hand, intelligent electric energy meter automatic calibration device, can effectively eliminate the mass discrepancy that human factor calibrating ammeter occurs, improve calibrating and dispensing work quality efficient and measurement Management Level, realize robotization, information system management, also saved great amount of manpower, had a good application prospect.
Description of drawings
Fig. 1 is the system chart of intelligent electric energy meter automatic calibration of the present invention system.
Fig. 2 is the system chart of pipelined units of the present invention.
Embodiment
Below in conjunction with Figure of description, the present invention is further illustrated.
As shown in Figures 1 and 2, a kind of intelligent electric energy meter automatic calibration system, comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, some groups of calibrating unit are connected with pipelined units by the AGV supply unit, each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the intelligent electric energy meter calibrating installation of error-detecting, several are used for the temporary transfer bin of Turnover Box table, pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and labelling machine, one of them intelligence machine manual manipulation covers 5-6 platform intelligent electric energy meter calibrating installation, each intelligent electric energy meter or the empty van of carrying a buttress five casees of AGV supply unit, the connection terminal of intelligent electric energy meter calibrating installation adopts electronic crimping, fast wiring is convenient, corresponding three the transfer bins of each intelligent electric energy meter calibrating installation, each group calibrating unit at first receives intelligent electric energy meter to be examined and determine from the AGV supply unit, after calibrating finishes, carry out outward appearance sending into pipelined units by the AGV supply unit, letter sorting, seal and decals operation are sent into tiered warehouse facility at last.
Calibration method based on intelligent electric energy meter automatic calibration of the present invention system specifically may further comprise the steps:
(1) intelligent electric energy meter to be examined and determine with tiered warehouse facility transports out, intelligent electric energy meter has been placed in the material table case, and according to dispatch command by the AGV supply unit, Jiang Yiduo (5 case) has material table case to be transported to specify on the transfer bin before the calibrating platform of waiting to examine and determine intelligent electric energy meter;
(2) the intelligence machine hand is examined and determine treating on the transfer bin intelligent electric energy meter transfer, is torn open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of intelligent electric energy meter calibrating installation, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, the intelligent electric energy meter that every extension is intact one case, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until having hung a buttress (5 case) intelligent electric energy meter of material table case is arranged;
(3) after the intelligent electric energy meter calibrating installation is received the electronic crimping of instruction back employing, the beginning calibration operation;
(4) after the intelligent electric energy meter calibrating installation is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically grasping the successful intelligent electric energy meter of calibrating from the inspection working position packs into according to the order of sequence from the empty charging box of transfer bin, finish piling simultaneously, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until having plucked 5 casees intelligent electric energy meters;
(5) intelligent electric energy meter that calibrating is finished on the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
(6) visual examination mechanism, mechanism for sorting, seal mechanism and the decals mechanism of pipelined units by distributing successively, realization is to visual examination, letter sorting, seal, the decals work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
More than show and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (2)
1. intelligent electric energy meter automatic calibration system, it is characterized in that: comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, described some groups of calibrating unit are connected with pipelined units by the AGV supply unit, described each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the intelligent electric energy meter calibrating installation of error-detecting, several are used for the temporary transfer bin of Turnover Box table, and described pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and decals mechanism; The intelligence machine manual manipulation covers 5-6 platform intelligent electric energy meter calibrating installation; Each intelligent electric energy meter or the empty van of carrying a buttress five casees of described AGV supply unit; The connection terminal of described intelligent electric energy meter calibrating installation adopts electronic crimping, corresponding three the transfer bins of each intelligent electric energy meter calibrating installation.
2. based on the calibration method of the intelligent electric energy meter automatic calibration system of claim 1, it is characterized in that: may further comprise the steps:
Step (1) and according to dispatch command by the AGV supply unit, Jiang Yiduo has material table case to be transported to specify on the transfer bin before the calibrating platform of waiting to examine and determine intelligent electric energy meter;
Step (2) utilizes the intelligence machine hand that treating on the transfer bin examined and determine the intelligent electric energy meter transfer, torn open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of intelligent electric energy meter calibrating installation, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, the intelligent electric energy meter that every extension is intact one case, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until having hung a buttress intelligent electric energy meter of material table case is arranged;
After step (3) intelligent electric energy meter calibrating installation is received the electronic crimping of instruction back employing, the beginning calibration operation;
Step (4) is after the intelligent electric energy meter calibrating installation is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically grasping the successful intelligent electric energy meter of calibrating from the inspection working position packs into according to the order of sequence from the empty charging box of transfer bin, finish piling simultaneously, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until having plucked whole intelligent electric energy meters;
The intelligent electric energy meter that calibrating is finished on step (5) the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
Visual examination mechanism, mechanism for sorting, seal mechanism and the decals mechanism of step (6) pipelined units by distributing successively, realization is to visual examination, letter sorting, seal, the decals work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
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CN103197276A (en) * | 2013-03-28 | 2013-07-10 | 国家电网公司 | Reliability automatic detecting device of intelligent energy meter |
CN104020436B (en) * | 2014-06-16 | 2017-01-11 | 国网上海市电力公司 | Speed chain electricity meter detecting assembly line |
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CN105510866B (en) * | 2015-11-27 | 2018-10-12 | 江苏省电力公司电力科学研究院 | A kind of fault monitoring method of automatic calibration of electric energy meter line |
CN105783971B (en) * | 2016-04-29 | 2018-10-19 | 国家电网公司 | A kind of measurement instrument automatic calibration assembly line |
CN106076865A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | One tears back old electric energy meter automatic sorting processing system open |
CN106093829A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | A kind of compatibility is single-phase, the Aulomatizeted Detect streamline of three-phase electric energy meter |
CN106093840A (en) * | 2016-08-25 | 2016-11-09 | 海盐星创电子有限公司 | A kind of electric energy meter Aulomatizeted Detect line of modularized design |
CN106767612A (en) * | 2016-12-09 | 2017-05-31 | 国网北京市电力公司 | The calibrating installation and method of communication module |
CN110687496A (en) * | 2019-11-14 | 2020-01-14 | 国网山东省电力公司电力科学研究院 | Modularized rapid electric energy meter sorting device and sorting method |
CN112505602A (en) * | 2020-11-10 | 2021-03-16 | 国网江苏省电力有限公司营销服务中心 | Automatic verification scheduling method and system based on multi-type acquisition terminal |
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