CN102944863A - Automatic verification system and method for intelligent electric energy meters - Google Patents
Automatic verification system and method for intelligent electric energy meters Download PDFInfo
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- CN102944863A CN102944863A CN2012104411193A CN201210441119A CN102944863A CN 102944863 A CN102944863 A CN 102944863A CN 2012104411193 A CN2012104411193 A CN 2012104411193A CN 201210441119 A CN201210441119 A CN 201210441119A CN 102944863 A CN102944863 A CN 102944863A
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Abstract
The invention discloses an automatic verification system and method for intelligent electric energy meters. The automatic verification system comprises an AGV (Automatic Guided Vehicle) conveying unit, a plurality of verification units and an assembly line unit, wherein the AGV conveying unit is used for the physical distribution and conveying of the intelligent electric energy meters; the verification units are connected with the assembly line unit through the AGV conveying unit; each verification unit comprises a plurality of intelligent robot arms, a plurality of intelligent electric energy meter verification devices and a plurality of material transiting racks, wherein the intelligent robot arms are used for completing the identity identification, meter hanging and meter removing of the intelligent electric energy meters, the intelligent electric energy meter verification devices are used for the withstand voltage test and error detection of the intelligent electric energy meters, and the material transiting racks are used for the temporary meter storage of turnover boxes; and the assembly line unit comprises an appearance inspection mechanism, a sorting mechanism, a sealing mechanism and a labeling mechanism which are sequentially distributed. According to the system and the method, the intelligent robot arms, the automatic intelligent electric energy meter verification devices and a physical distribution system cooperate with one another, so that the working quality/efficiency of test and distribution and the measurement management level are improved, the automation and informatization of management are realized, and a lot of manpower is further saved. Thus, the system and the method have good application prospects.
Description
Technical field
The present invention relates to ammeter test technique automatic field, be specifically related to a kind of unattended, automatic calibration system for intelligent electric energy meter and method.
Background technology
Intelligent electric energy meter must detect according to state's net company's examination criteria and testing process etc. it before installing and using, to guarantee the safe and reliable of intelligent electric energy meter operation, detection demand for present enormous quantity intelligent electric energy meter, now still adopt traditional a dead lift intelligent electric energy meter, plug ammeter terminal, wherein human factor exists, can cause the mass discrepancy of calibrating intelligent electric energy meter, also can waste a large amount of manpowers, the calibrating inefficiency, current automatic calibration system in the urgent need to a kind of intelligent electric energy meter improves calibrating quality and the efficient of intelligent electric energy meter.
Summary of the invention
The objective of the invention is to overcome the problems of the prior art, a kind of Intelligent electric energy meter automation detecting system and method provided by the invention, cooperate mutually with logistics system by intelligence machine hand, Intelligent electric energy meter automation detecting device, improve calibrating and dispensing work quality efficient and measurement Management Level, realize robotization, information system management, also saved a large amount of manpowers, had a good application prospect.
In order to achieve the above object, the technical solution adopted in the present invention is:
A kind of Intelligent electric energy meter automation detecting system, it is characterized in that: comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, described some groups of calibrating unit are connected with pipelined units by the AGV supply unit, described each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the Intelligent energy meter verifying device of error-detecting, several are used for the temporary transfer bin of Turnover Box table, and described pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and label-sticking mechanism.
Aforesaid a kind of Intelligent electric energy meter automation detecting system, it is characterized in that: a described intelligence machine manual manipulation covers 5-6 platform Intelligent energy meter verifying device.
Aforesaid a kind of Intelligent electric energy meter automation detecting system is characterized in that: each intelligent electric energy meter or the empty van of carrying a buttress five casees of described AGV supply unit.
Aforesaid a kind of Intelligent electric energy meter automation detecting system, it is characterized in that: the connection terminal of described Intelligent energy meter verifying device adopts electronic crimping.
Aforesaid a kind of Intelligent electric energy meter automation detecting system is characterized in that: corresponding three the transfer bins of described each Intelligent energy meter verifying device.
Calibration method based on above-mentioned Intelligent electric energy meter automation detecting system is characterized in that: may further comprise the steps:
Step (1) and according to dispatch command by the AGV supply unit, on the transfer bin before the verification table that Jiang Yiduo has material table case to be transported to specify intelligent electric energy meter to be examined and determine;
Step (2) utilize the intelligence machine hand with the intelligent electric energy meter transfer to be examined and determine on the transfer bin, tear open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of Intelligent energy meter verifying device, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, whenever hang one case intelligent electric energy meter, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until hang the intelligent electric energy meter that a buttress has material table case;
After step (3) Intelligent energy meter verifying device is received and is adopted electronic crimping after the instruction, the beginning calibration operation;
Step (4) is after Intelligent energy meter verifying device is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically pack into according to the order of sequence from the empty charging box of transfer bin from the successful intelligent electric energy meter of inspection working position crawl calibrating, finish simultaneously piling, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until plucked whole intelligent electric energy meters;
The intelligent electric energy meter that calibrating is finished on step (5) the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
Visual examination mechanism, mechanism for sorting, seal mechanism and the label-sticking mechanism of step (6) pipelined units by distributing successively, realization is to visual examination, sorting, seal, the labeling work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
The invention has the beneficial effects as follows: Intelligent electric energy meter automation detecting of the present invention system, cooperate mutually with logistics system by intelligence machine hand, Intelligent electric energy meter automation detecting device, can effectively eliminate the mass discrepancy that human factor calibrating ammeter occurs, improve calibrating and dispensing work quality efficient and measurement Management Level, realize robotization, information system management, also saved a large amount of manpowers, had a good application prospect.
Description of drawings
Fig. 1 is Intelligent electric energy meter automation detecting system of systems block diagram of the present invention.
Fig. 2 is the system chart of pipelined units of the present invention.
Embodiment
Below in conjunction with Figure of description, the present invention is further illustrated.
As shown in Figures 1 and 2, a kind of Intelligent electric energy meter automation detecting system, comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, some groups of calibrating unit are connected with pipelined units by the AGV supply unit, each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the Intelligent energy meter verifying device of error-detecting, several are used for the temporary transfer bin of Turnover Box table, pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and labelling machine, one of them intelligence machine manual manipulation covers 5-6 platform Intelligent energy meter verifying device, each intelligent electric energy meter or the empty van of carrying a buttress five casees of AGV supply unit, the connection terminal of Intelligent energy meter verifying device adopts electronic crimping, fast wiring is convenient, corresponding three the transfer bins of each Intelligent energy meter verifying device, each group calibrating unit at first receives intelligent electric energy meter to be examined and determine from the AGV supply unit, examine and determine complete after, carry out outward appearance sending into pipelined units by the AGV supply unit, sorting, seal and labeling operation are sent into tiered warehouse facility at last.
Calibration method based on Intelligent electric energy meter automation detecting of the present invention system specifically may further comprise the steps:
(1) intelligent electric energy meter to be examined and determine with tiered warehouse facility transports out, intelligent electric energy meter has been placed in the material table case, and according to dispatch command by the AGV supply unit, on the transfer bin before the verification table that Jiang Yiduo (5 case) has material table case to be transported to specify intelligent electric energy meter to be examined and determine;
(2) the intelligence machine hand with the intelligent electric energy meter transfer to be examined and determine on the transfer bin, tear open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of Intelligent energy meter verifying device, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, whenever hang one case intelligent electric energy meter, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until hang the intelligent electric energy meter that a buttress (5 case) has material table case;
(3) after Intelligent energy meter verifying device is received and is adopted electronic crimping after the instruction, the beginning calibration operation;
(4) after Intelligent energy meter verifying device is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically pack into according to the order of sequence from the empty charging box of transfer bin from the successful intelligent electric energy meter of inspection working position crawl calibrating, finish simultaneously piling, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until plucked 5 casees intelligent electric energy meters;
(5) intelligent electric energy meter that calibrating is finished on the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
(6) visual examination mechanism, mechanism for sorting, seal mechanism and the label-sticking mechanism of pipelined units by distributing successively, realization is to visual examination, sorting, seal, the labeling work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
More than show and described ultimate principle of the present invention, principal character and advantage.The technician of the industry should understand; the present invention is not restricted to the described embodiments; that describes in above-described embodiment and the instructions just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (6)
1. Intelligent electric energy meter automation detecting system, it is characterized in that: comprise the AGV supply unit of carrying for the intelligent electric energy meter logistics, examine and determine unit and pipelined units for some groups, described some groups of calibrating unit are connected with pipelined units by the AGV supply unit, described each group calibrating unit comprises that several are used to finish the identification of intelligent electric energy meter, pocket watch, pluck the intelligence machine hand of table, some are used for the intelligent electric energy meter voltage-withstand test, the Intelligent energy meter verifying device of error-detecting, several are used for the temporary transfer bin of Turnover Box table, and described pipelined units comprises the visual examination mechanism that distributes successively, mechanism for sorting, seal mechanism and label-sticking mechanism.
2. a kind of Intelligent electric energy meter automation detecting according to claim 1 system, it is characterized in that: a described intelligence machine manual manipulation covers 5-6 platform Intelligent energy meter verifying device.
3. a kind of Intelligent electric energy meter automation detecting according to claim 1 system is characterized in that: each intelligent electric energy meter or the empty van of carrying a buttress five casees of described AGV supply unit.
4. a kind of Intelligent electric energy meter automation detecting according to claim 1 system, it is characterized in that: the connection terminal of described Intelligent energy meter verifying device adopts electronic crimping.
5. it is characterized in that: corresponding three the transfer bins of described each Intelligent energy meter verifying device according to claim 1 or 4 described a kind of Intelligent electric energy meter automation detecting systems.
6. based on the calibration method of the Intelligent electric energy meter automation detecting system of claim 1, it is characterized in that: may further comprise the steps:
Step (1) and according to dispatch command by the AGV supply unit, on the transfer bin before the verification table that Jiang Yiduo has material table case to be transported to specify intelligent electric energy meter to be examined and determine;
Step (2) utilize the intelligence machine hand with the intelligent electric energy meter transfer to be examined and determine on the transfer bin, tear open and deliver on the working position, the intelligence machine hand also can the autoscan bar code, automatically pocket watch is to the precalculated position of Intelligent energy meter verifying device, after finishing the placement that material table case is arranged for a case, automatically empty charging box is sent back to corresponding transfer bin, whenever hang one case intelligent electric energy meter, the intelligence machine hand can move a distance, continue the pocket watch work of the next position, until hang the intelligent electric energy meter that a buttress has material table case;
After step (3) Intelligent energy meter verifying device is received and is adopted electronic crimping after the instruction, the beginning calibration operation;
Step (4) is after Intelligent energy meter verifying device is finished calibration operation, before the intelligence machine hand moves to worktable according to instruction, automatically pack into according to the order of sequence from the empty charging box of transfer bin from the successful intelligent electric energy meter of inspection working position crawl calibrating, finish simultaneously piling, here whenever pluck satisfactory one case table, the intelligence machine hand moves a distance, continues the table of plucking of the next position, until plucked whole intelligent electric energy meters;
The intelligent electric energy meter that calibrating is finished on step (5) the transfer bin is delivered to pipelined units by the AGV transmission unit according to dispatch command one whole buttress intelligent electric energy meter;
Visual examination mechanism, mechanism for sorting, seal mechanism and the label-sticking mechanism of step (6) pipelined units by distributing successively, realization is to visual examination, sorting, seal, the labeling work of intelligent electric energy meter, after the pipelined units operation is finished, directly send back in the tiered warehouse facility by the AGV transmission unit.
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103197276A (en) * | 2013-03-28 | 2013-07-10 | 国家电网公司 | Reliability automatic detecting device of intelligent energy meter |
| CN104950841A (en) * | 2015-05-05 | 2015-09-30 | 国家电网公司 | Synergic scheduling method of large-scale intelligent ammeter automatic verification |
| CN105407132A (en) * | 2015-10-13 | 2016-03-16 | 国网山东省电力公司电力科学研究院 | Acquisition terminal communication parameter setting method and acquisition terminal communication parameter setting system according to regions |
| CN105510866A (en) * | 2015-11-27 | 2016-04-20 | 江苏省电力公司电力科学研究院 | Fault monitoring method of electric energy meter automatic detection line |
| CN105783971A (en) * | 2016-04-29 | 2016-07-20 | 国家电网公司 | Automatic calibration assembly line for measuring instruments |
| CN106093840A (en) * | 2016-08-25 | 2016-11-09 | 海盐星创电子有限公司 | A kind of electric energy meter Aulomatizeted Detect line of modularized design |
| CN106076865A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | One tears back old electric energy meter automatic sorting processing system open |
| CN106093829A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | A kind of compatibility is single-phase, the Aulomatizeted Detect streamline of three-phase electric energy meter |
| CN104020436B (en) * | 2014-06-16 | 2017-01-11 | 国网上海市电力公司 | Speed chain electricity meter detecting assembly line |
| CN106767612A (en) * | 2016-12-09 | 2017-05-31 | 国网北京市电力公司 | The calibrating installation and method of communication module |
| CN110568394A (en) * | 2019-01-01 | 2019-12-13 | 宁夏隆基宁光仪表股份有限公司 | system and method for detecting power consumption of battery of electric energy meter |
| CN110687496A (en) * | 2019-11-14 | 2020-01-14 | 国网山东省电力公司电力科学研究院 | Modularized rapid electric energy meter sorting device and sorting method |
| CN112505602A (en) * | 2020-11-10 | 2021-03-16 | 国网江苏省电力有限公司营销服务中心 | Automatic verification scheduling method and system based on multi-type acquisition terminal |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103197276A (en) * | 2013-03-28 | 2013-07-10 | 国家电网公司 | Reliability automatic detecting device of intelligent energy meter |
| CN104020436B (en) * | 2014-06-16 | 2017-01-11 | 国网上海市电力公司 | Speed chain electricity meter detecting assembly line |
| CN104950841A (en) * | 2015-05-05 | 2015-09-30 | 国家电网公司 | Synergic scheduling method of large-scale intelligent ammeter automatic verification |
| CN104950841B (en) * | 2015-05-05 | 2017-07-14 | 国家电网公司 | A kind of coordinated dispatching method of extensive Intelligent electric energy meter automation detecting |
| CN105407132A (en) * | 2015-10-13 | 2016-03-16 | 国网山东省电力公司电力科学研究院 | Acquisition terminal communication parameter setting method and acquisition terminal communication parameter setting system according to regions |
| CN105407132B (en) * | 2015-10-13 | 2018-08-10 | 国网山东省电力公司电力科学研究院 | The method and system of communications parameter are arranged by area for acquisition terminal |
| CN105510866B (en) * | 2015-11-27 | 2018-10-12 | 江苏省电力公司电力科学研究院 | A kind of fault monitoring method of automatic calibration of electric energy meter line |
| CN105510866A (en) * | 2015-11-27 | 2016-04-20 | 江苏省电力公司电力科学研究院 | Fault monitoring method of electric energy meter automatic detection line |
| CN105783971A (en) * | 2016-04-29 | 2016-07-20 | 国家电网公司 | Automatic calibration assembly line for measuring instruments |
| CN105783971B (en) * | 2016-04-29 | 2018-10-19 | 国家电网公司 | A kind of measurement instrument automatic calibration assembly line |
| CN106093829A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | A kind of compatibility is single-phase, the Aulomatizeted Detect streamline of three-phase electric energy meter |
| CN106076865A (en) * | 2016-05-27 | 2016-11-09 | 国网天津市电力公司 | One tears back old electric energy meter automatic sorting processing system open |
| CN106093840A (en) * | 2016-08-25 | 2016-11-09 | 海盐星创电子有限公司 | A kind of electric energy meter Aulomatizeted Detect line of modularized design |
| CN106767612A (en) * | 2016-12-09 | 2017-05-31 | 国网北京市电力公司 | The calibrating installation and method of communication module |
| CN110568394A (en) * | 2019-01-01 | 2019-12-13 | 宁夏隆基宁光仪表股份有限公司 | system and method for detecting power consumption of battery of electric energy meter |
| CN110687496A (en) * | 2019-11-14 | 2020-01-14 | 国网山东省电力公司电力科学研究院 | Modularized rapid electric energy meter sorting device and sorting method |
| CN112505602A (en) * | 2020-11-10 | 2021-03-16 | 国网江苏省电力有限公司营销服务中心 | Automatic verification scheduling method and system based on multi-type acquisition terminal |
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