CA2035153A1 - Crystalline copolymers of -dioxanone and -caprolactone - Google Patents

Crystalline copolymers of -dioxanone and -caprolactone

Info

Publication number
CA2035153A1
CA2035153A1 CA002035153A CA2035153A CA2035153A1 CA 2035153 A1 CA2035153 A1 CA 2035153A1 CA 002035153 A CA002035153 A CA 002035153A CA 2035153 A CA2035153 A CA 2035153A CA 2035153 A1 CA2035153 A1 CA 2035153A1
Authority
CA
Canada
Prior art keywords
copolymer
caprolactone
percent
copolymers
crystalline
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
CA002035153A
Other languages
French (fr)
Inventor
Rao S. Bezwada
Shalaby W. Shalaby
Mo Erneta
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ethicon Inc
Original Assignee
Ethicon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ethicon Inc filed Critical Ethicon Inc
Publication of CA2035153A1 publication Critical patent/CA2035153A1/en
Abandoned legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/664Polyesters containing oxygen in the form of ether groups derived from hydroxy carboxylic acids
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L17/00Materials for surgical sutures or for ligaturing blood vessels ; Materials for prostheses or catheters
    • A61L17/06At least partially resorbable materials
    • A61L17/10At least partially resorbable materials containing macromolecular materials
    • A61L17/105Polyesters not covered by A61L17/12
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L31/00Materials for other surgical articles, e.g. stents, stent-grafts, shunts, surgical drapes, guide wires, materials for adhesion prevention, occluding devices, surgical gloves, tissue fixation devices
    • A61L31/04Macromolecular materials
    • A61L31/06Macromolecular materials obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/06Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
    • C08G63/08Lactones or lactides

Abstract

ABSTRACT

Crystalline copolymers of .epsilon.-caprolactone and a monomer having the formula:

Description

2~3~153 TITLE OF THE INVENTION

CRYSTALLINE COPOLYMERS OF p-DIOXANONE AND ~-CAPROLACTONE

BACKGROUND OF THE INVENTION

This invention relates to copolymers derived from p-diosanone and its homologs, and especially to such crystalline copolymers which can be readily melt spun to prepare fibers suitable for use as absorbable surgical sutures.

U.S. Patent 4,052,988 (Doddi) discloses the preparation of a p-diosanone homopolymer and its use as an absorbable surgical suture. This synthetic suture exhibits outstanding mechanical and biological properties which make it a viable candidate to replace natural sutures such as surgical gut and collagen for numerous applications.

One of the significant hurdles to overcome before surgeons readily accept a synthetic suture over natural sutures is the stiffness of synthetics. As an example, a well known synthetic suture, which can be prepared from a glycolide homopolymer or a copolymer of lactide and glycolide, is typically braided or twisted to prepare a multifilament suture 80 that the suture has the requisite flesibilty and handling characteristics. One of the goals of the polymer chemist attempting to synthesize polymers suitable for use as absorbable surgical sutures is to prepare a monofilament suture which has handling properties and flexibility comparable to such properties of multifilament, braided sutures commonly used in the art without sacrificing physical properties.

- 2 - 203~1~3 Although the p-diosanone homopolymer described in the Doddi patent goes a long way in reaching the goal toward the preparation of an absorbable monofilament suture with handling properties and fle~ibilty as good as a braided multifilament, it would be desirable to develop a polymer composition which has even better flesibility relative to a p-diosanone homopolymer without sacrificing physical properties.

SUMMARY OF THE INVENTION

In one aspect, the invention is a crystalline copolymer of a monomer represented by the formula:

R - C ~ 1=

R -CH HC - R
~O~
wherein each R is independently hydrogen or methyl;
and an amount of -caprolactone effective to lower the modulus of the copolymer relative to the modulus of a p-diosanone homopolymer.

In another aspect, the invention is an absorbable surgical filament prepared by melt spinning the crystalline copolymer described above.

The crystalline copolymers of this invention can be readily melt spun using conventional techniques to prepare fibers having the combination of physical and biological properties necessary for use as an absorbable monofilament surgical suture. Monofilaments prepared from the crystal~ine copolymers have a lower Young's Modulus relative to the Young's Modulus of a monofilament prepared from a p-diosanone homopolymer. A reduction in the Young's 203511~ 3 Modulus correlates to a more flesible and pliable filament, and therefore the handling characteristics of the suture are enhanced.

In preferred embodiments, especially when monofilaments are prepared from block copolymers of this invention, the straight tensile strength and knot tensile strength are substantially equivalent to these properties of a monofilament prepared from a p-diosanone homopolymer.
Lastly, the in vivo absorption profile of sutures prepared from the block copolymers of this invention is comparable to the profile of sutures prepared from a p-diosanone homopolymer. This is surprisinq since homopolymers of c-caprolactone are substantially nonabsorbable for periods up to one year.

The crystalline copolymers are useful for the preparation of absorbable surgical filaments, especially absorbable monofilament surgical sutures, although these copolymers may fin~ use in the preparation of other ~urgical devices. For e~ample, the copolymers may be used for the preparation of surgical me~hes, surgical staples, homo~tatic clips, and the like.

DETAI~ED DESCRIPTION OF THE INVENTION

The crystalline copolymers of this invention are prepared from c-caprolactone and a predominant amount of a monomer having the formula:
O ~
R - C ~ C Z O

~O~
wherein each R is independently hydrogen or methyl.

20351~

Preferably, each R iS hydrogen and the monomer is 1,4-diosan-2-one, which is commonly referred to as p-diosanone. For ease of discussion, the monomer represented by the formula above will be referred to as the p-diosanone monomer or simply, p-diosanone, but this language is intended to encompass all monomers embodied in this formula. A predominant amount of the p-diosanone monomer generally refers to an amount of monomer greater than 50 weight percent of the comonomer composition from which the crystalline copolymer of this invention is derived.

In a preferred embodiment, the crystalline copolymers have a degree of crystallinity and an intrinsic viscosity which render the copolymers suitable for estrusion into fibers or films and for injection molding into surgical devices such as staples. Advantageously, the crystallinity of the copolymers is greater than about 10 percent as measured by s-ray diffraction, so that the copolymer can maintain its structural integrity at the elevated temperatures required for extrusion and molding.
Preferably, the intrinsic viscosity of the crystalline copolymers ranges from about 0.8 to about 3.5, more preferably from about 1.2 to about 3.0 d Vg in a 0.1 g/dl solution of hesafluoroigopropyl alcohol (HFIP) at 25C. A
copolymer with an intrinsic vi wosity below about 0.8 dl/g generally lacks sufficient viscosity to provide suitable melt strength for estrusion or molding, and a copolymer with an intrinsic viscosity above about 3.5 dl~g is generally too viscous for melt processing.

The copolymers of this invention can be random or block copolymers. For the preparation of random copolymers, the amount of t-caprolactone in the monomer composition from which the random copolymer is prepared is 203~1 ~3 desirably within the range of about 2 to about 20 weight percent. Amounts below about 2 percent generally will not have the effect of reducing the modulus of the copolymer, and amounts greater than 20 percent may compromise the physical properties of the copolymer, to the extent that the copolymer may no longer be suitable for use as an absorbable surgical suture. A more preferred range is between about 2 to about lO percent, with the most preferred range being between about 2 and about 5 percent.
For the preparation of block copolymers, the concentration range for 6-caprolactone in the monomer composition from which the block copolymer is prepared is desirably between about 5 to about 40 weight percent. An amount below about 5 percent generally fails to reduce modulus and amounts greater than about 40 percent may compromise physical properties, e.g straight or knot tensile strength. A preferred range is between about 5 to about 30 weight percent, and the most preferred range is between about 5 to about 20 percent.

The random copolymers of this invention can be prepared by polymerizing the desired proportions of p-diosanone and t-caprolactone in the presence of an organometallic catalyst and an initiator at elevated temperatures. The organometallic catalyst is preferably a tin-based catalyst, e.g. stannous octoate, and is present in the monomer misture at a mole ratio of monomer to catalyst ranging from 15,000 to 40,000/1. The initiator is typically an alkanol, a glycol, a hydrosyacid, or an amine, and is present in the monomer misture at a mole ratio of monomer to initiator ranging from 750 to 2000/1.
The polymerization i8 typically carried out at a temperature range from 80 to 160C, preferably 80-140C, until the desired molecular weight and viscosity are achieved.

The preferred copolymers of this invention are block copolymers of the p-dio~anone monomer and 6-caprolactone. Unlike the random copolymers, the bloc~
copolymers are semi-crystalline and have mechanical properties substantially equiralent to the mechanical properties of a p-dio~anone homopolymer. The block copolymers can be characterized as having the following repeating blocks:

--~EO-CH2-CB2-C~2-CH2-CE~2-~ m ~0~C112~C~2~~C~2~~n polyc~prol~cton~ polydlo~on~
~ "A" bloclc) ~ "B" blocl~) wherein m and n are each a number greater than 1.

The block copolymers can be prepared as diblock copolymer8 ~-AB-) or triblock copolymers (-~AB-). Diblock copolymer~ can be prepared by first prepolymerizing e-caprolactone with a monofunctional initiator such as an alkanol or an amine, and then polymerizing p-dio~anone with the prepolymsr using standard techniques known in the art. The polymerization conditions and ratio of constituents described above for the preparation of random copolymers can be used for preparing the prepolymer and the diblock copolymer, e~cept that the prepolymerization i~ generally carried out at higher temperatures, e.q 160-190C, for a ma~imum of 24 hours. Triblock copolymers are prepared in a similar manner, e~cept that the initiator used for prepolymerization of the E-caprolactone is a difunctional initiator such as a glycol.

203~1~3 Once the desired random or block copolymer is prepared, absorbable filaments e~hibiting the requisite properties for use as surgical sutures may be prepared using conventionally accepted methodæ well known in the - 5 art by first melt e~truding the copolymer through a spinnerette to prepare fibers, drawing the fibers to create orientation, and then annealing the oriented fibers to enhance dimensional stability. Additionally, the sutures can be attached, if desired, to one or more needles. See, for esample, U.S. Patent Nos. 4,653,497 and 4,838,267, which also describe in detail the testing procedures used for determining the physical and biological properties of those monofilaments described in the esamples of this specification.
lS
In preferred embodiments of this invention, absorbable surgical monofilaments prepared from copolymers of p-diosanone and ~-caprolactone have a straight tensile strength of at least 50,000 psi, preferably 60,000 psi, and a knot tensile strength of at least 30,000 psi, preferably 40,000 psi. The Young's Modulus for preferred embodiments is typically below 400,000 psi, preferably 300,000 psi, and more preferably below 100,000. The percent elongation i8 typically less than 80 percent, preferably less than 40 percent, and more preferably less than 30 percent.

The i~ vivo absorption profile of a surgical filament implanted in the tissue of an animal is often a critical factor in determining the desirability of one synthetic suture over another. Surprisingly, the surgical filaments prepared from block copolymers of this invention in preferred embodiments eshibit an i~ vivo absorption profile comparable to that of filaments prepared from a p-dio~anone homopolymer. Complete absorption of the 203~1~3 surgical filaments of this invention implanted in tissue will generally occur not more than 210 days after implantation, while filaments prepared from a polycaprolactone homopolymer show no sign of absorption s after this period of time.

The following e~amples are intended to illustrate but in no way limit the scope of the claimed invention. AS
the terms are used in the esamples, PCL and PDO refer to polymeræ of ~-caprolactone and 1,4-diosan-2-one.

~PL~
DIBLOCK COPOLYMER OF PCL~PDO .~T 8.9/91.1 BY WT

A flame dried, 250 ml round bottom single neck flask is charged with 10 grams ~8.9 wt. percent) of monohydroxy-terminated polycaprolactone prepolymer with a weight average molecular weight of 10,000 as determined by gel permeation chromatography ~GPC) supplied by Scientific Polymer Products Inc. The reaction flask is held under high vacuum at 80C for about 64 hours. After cooling to room temperature, the reaction flask is charged with 102.1 gm ~1.0 mole, 91.1 wt. percent) of 1,4-diosan-2-one, and 0.101 ml of stannous octoate ~0.33 molar solution in toluene). The contents of the reaction flask are held under high vacuum at room temperature for about 16 hours.
The flask is fitted with a flame dried mechanical stirrer and an adapter. The reactor is purged with nitroqen three times before being vented with nitrogen. The reaction misture is heated to 90C, and maintained at this temperature for about 75 minutes. The temperature of the reaction misture is raised to 110C and maintained at this temperature for about 4 hours, lowered to 90C and maintained at this temperature for 24 hours, and then lowered to ~0C and maintained at 80C for three days.

203~1~3 g The copolymer is isolated and dried for 8 hrs at 60C, and for 8 hrs at 70C under high vacuum (0.1 mmHg) to remove any unreacted monomer (about 15 percent~. The copolymer has an inherent viscosity of 2.18 dl/g in hesafluoroisopropyl alcohol (HFIP) at 25C, and a melting point range by hot stage microscopy between 108-112C.

The copolymer is melt spun, drawn and annealed to prepare oriented, dimensionally stable filaments using conventional extrusion technigues. The mechanical and biological properties of these filaments are reported in Table 1, which also includes these properties for a p-diosanone homopolymer for comparison.

203~153 Mechanical and Biological Properties of PCL/PDO ~iblock Copolymer Example No. 1 Control Fiber ProPerties Annealed (6 hrs./80C/5% relax.) Diameter (mils) 7.96 6.6 Str. Tensile, PSI 80,023 74,000 Knot Tensile, PSI 49,759 55,000 Elongation, percent 40 29 Young's Modulus, PSI 199,836 324,000 In Vitro BSR2 ~BSR, 4 days 84 84 7 days 77 78 In Vivo Absorption3 Days after Implantation 1 PDST~ violet monofilament polydioxanone suture 2 Breaking Strength ~etention (BSR) in vitro is the percent of original straight tensile strength remaining after the indicated number of days in phosphate buffer, pH=7.27 at 50C
3 Median percent of original cross sectional area ~emaining after intramuscular implantation in rats for the indicated number of days, determined according to the procedures described in U.S. Patent 4,653,497 2~351~3 The data from Table 1 shows that a surgical filament prepared rom a block copolymer of E-caprolactone and p-diosanone has equivalent straight and knot tensile strength relative to such properties for filaments prepared from a p-diosanone homopolymer, but has significantly enhanced flesibility as demonstrated by the reduction in Young~s Modulus relative to the filaments prepared from the p-diosanone homopolymer. Additionally, complete absorption n vivo occurred within 210 days, which is comparable to the rate of absorption for a p-diosanone homopolymer.

~3XA~.~ 2 TRIBLOCK COPOL~ER OF PCL/PDO AT 10/90 BY WT
A flame dried, 250 ml, round bottom single neck flask is charged with 54.0 g (0.4731 mole) distilled ~-caprolactone, 0.0225 ml (0.5 mmole/mole of total monomer) distilled diethylene glycol, and 0.0574 ml stannouæ octoate ~0.33 molar in toluene). The contents of the reaction 1ask are held under high vacuum at room temperature for about 4 hours. The flask is fitted with a flame dried mechanical stirrer and an adapter. The reactor is purged with nitrogen before being vented with nitrogen. The reaction misture is heated to 190C and maintained there for 16 hours. The resulting dihydrosy-terminated polycaprolactone prepolymer is isolated and dried for about 24 hours at 50C/0.1 mmHg to remove any unreacted monomer. It has an inherent visocity of 1.75 dl/g in HFIP and the free monomer is less than 0.1% by NMR.

Five grams of the dihydrosy-terminated polycaprolactone prepolymer is charged into a flame dried, 100 ml round botton, single neck flask. The contents of 203~3 the reaction flask are held under high vacuum at 50C for about 16 hours. After cooling to room temperature, the reaction flask is charged with 45 gms (0.4408 mole) of 1,4-diosan-2-one, and 0.0445 ml of stannous octoate (0.33 molar solution in toluene). The reaction flask is fitted with a flame dried mechanical stirrer and an adapter. The reactor is purged with nitrogen three times before being vented with nitrogen. The reacton mi~ture is heated to 110C and maintained there for about 8 hours. The copolymer is isolated and dried for about 64 hours at 70C/0.1 mmHg and for about 32 hours at 80C/0.lmmHg to remove any unreacted monomer. The copolymer conversion is 79%, and the copolymer has an inherent viscosity of 2.47dl/g, and a melting point of 104C.

TRIBLOCK COPO~YMER OF PCL/PDO AT 20/80 BY WT.

The procedure of Esample 2 is substantially repeated, escept that 10 gms of the polycaprolactone prepolymer are reacted with 40 gms (0.3918 mole) of 1,4-dioxan-2-one, and 0.0396 ml of stannous octoate ~0.33 molar solution in toluene). The copolymer conversion is 85%, and the copolymer has an inherent visocity of 1.82 dl/g and a melting point of 105-106C.

RANDOM COPOTYMER OF PCL~PDO AT 90/10 B~ WT.
A flame dried 250 ml, round bottom single neck flask is charged with 90 gms (0.7B85 mole) of distilled t-caprolactone, 10 gms (0.0980 mole) of 1,4-dio~an-2-one, 0.0253 ml of distilled diethylene glycol, and 0.108 ml of stannous octoate (0.33 molar 203~1~3 solution in toluene). The contents of the reaction flask are held under high vacuum (0.1 mmHg) for about 16 hours.
The flask is fitted with a flame dried mechanical stirrer and an adapter. The reactor is purqed with nitrogen three times before being vented with nitrogen. The reaction misture is heated to 160C and maintained at this temperature for about 24 hours, and then cooled to 110C
and maintained at this temperature for an additional 24 hours. The copolymer is isolated and devolatilized at 50C/16 hours/0.1 mmHg and at 80C/48 hrs/0.1 mmHg. The copolymer conversion is 99.5%, and the copolymer has an inherent visocity of 3.09 dl/g and a melting point 48-50~C.

Each of the copolymers from Esamples 2-4 are melt spun, drawn and annealed to prepare oriented, dimensionally stable filaments using conventional estrusion technigues. The mechanical properties of these filaments are reported in Table 2, which also includes the mechanical properties of a homopolymer of 1,4-dioxan-2-one for comparison.

203~ ~3 l ~, O a~ o ~ a~ cJ ~D
J- O ~ . ~ ~ C~
O r~
c o ~ ~
o ~ ~o ~ In u~
,~ g O , o~ ~ 'D 0 rl ~
~, o X C~ ~-7 ~ ~ .` ~ ~ ~ ,, æ
O O
O
O ~1 ~ ~ O ~ O ~ ~ ~ 0 C

i ~ ~

~ ~ N C ~ G 1/1 0 N

Xo .~
I ~,, P.
~ ~ 0 V

.~
~o 2 ~ 0 ."
a V ~
O ~, ~ ~ V-L~ ~ ~

Z¦ '~ ~ I R _ ~ ~ O
a~ ~ a~ - l v ~ u~
~- V U ~ S~ ~ (o V V
I r~ ~ ~ ~ o ~o ~ ~ a~ ~

- 15 203~ L~ 3 The data from Table 2 shows a reduction in Young's Modulus for filaments prepared from copolymers of this invention relative to filaments prepared from a p-diosanone homopolymer, It is also noteworthy to point out that the block copolymers retain their knot tensile strength relative to a typical knot tensile strength reported for a p-dioxanone homopolymer.

10RAMDOM COPOLYMER OF PCL~PDO

A thoroughly dried mechanically stirred 5-gallon stainless steel reactor is charged under nitrogen purge 15with 13.67kg (133.90 moles) of 1,4-diosan-2-one, 804.80 gm ~7.05 mole) of E-caprolactone, 14.5 gms of D&C Violet #2 violet dye, 26.3 gms of l-dodecanol, and 22.7 ml of stannous octoate (0.33 molar in toluene). The contents of the reactor are held under vacuum for a few minutes, then the reactor is purged with nitrogen. The reaction mixture is heated to 115C and maintained there for 6 hours, and then oven cured at 80C for 115 hours. The polymer is isolated, ground, sieved, and then dried under vacuum in a tumble drier at 70C/42 hours to remove unreacted monomer. Polymer and fiber properties are summarized in Table 3.

EXAMP~E 6 30pREPARATION OF RANDOM COPO~YMER OF PCL/P~O
AT 92.5/7.5 BY MOLE

The copolymer is prepared using a procedure similar to that of E~ample 1, e~cept the following changes are made:

~03~3 1,4-dio~an-2-one 12.094 Kg (118.47 mole) -Caprolactone 1.096 Xg (9.60 mole) l-dodecanol 23.86 gm.
Sn(oct)2 20.59 ml (0.33 molar solution in toluene) Reaction Time 8 hours~l25C
144 hours/80C

Polymer and fiber properties are summarized in Table 3.

203~3 o O Ll ~10 ~ ~ ~
~o~ ~ r o Q
O o a~ . I~ In ~ ~ I` ~
E~,~ ,~ o ~D ~ C
Z ~
O .~ ~

E r~
S
~o o~ V S
~D 1~ o\O C V
,~ ~ o~ V O
U~
r~
~:1 C v o aJ ,~ ...

o ~ o o o a) ~S
v E e v ~ ~ 0 o ~ 0 I .'~ ~ v r ~ ~; 0~ ~ 0 ~ I
I 0 ~ 0 0 ~ o.
I o ~ a) L~ 0 0 0 C4 c C~ ~ o ~ ~ l s 0 ~ e ,~ ~
o 0 ~ ~ ~ ~ , ~
I .~1 C~ ~ r~ a) v ~ ~ o P~ ~ a ,~ e "~, m ~0 m ~ a1 u~
eoE~J c ~ 0 ~v~ o I r~ 0 ~4 0 I ~ r~
0~ ~ ~ r~ Q) Q)~ 0 0 0 :~ C
~ ~ c v ~ v ~ ~ ,~
c '' ' '' a ~ e . v ~ ~ ~ ~ ~ P~
c v C~ Q ~ o o :1 ~ u~
~-,, a) I ~ .,1 v ~ ,~ o ~ ,~ ~ m c~ ~a ~ ~ ~ ~ ~ ,~ ~

- 203~1~3 The data from Table 3 shows a significant reduction in Young's Modulus for random copolymers of this invention relative to that of a p-diosanone homopolymer. Although the esamples only show the properties for copolymers of p-diosanone and ~-caprolactone in specific proportions, similar outstanding results may be obtained or copolymers derived from p-dioxanone homologs and for copolymers with varying proportions of ~-caprolactone. Such copolymers have been described in this specification and are within the scope of the claimed invention.

Claims (15)

1. A crystalline copolymer of a monomer represented by the formula and an amount of .epsilon.-caprolactone effective to lower the modulus of the copolymer relative to the modulus of a p-dioxanone homopolymer.
2. The crystalline copolymer of claim 1 wherein the crystallinity of the copolymer is greater than about 10 percent as measured by x-ray diffraction.
3. The crystalline copolymer of claim 2 wherein the intrinsic viscosity of the copolymer ranges from about 1.2 to about 3.0 dl/g.
4. The crystalline copolymer of claim 3 wherein the copolymer is a block copolymer.
5. The crystalline copolymer of claim 4 wherein the monomer represented by the formula is 1,4-dioxan-2-one.
6. The crystalline copolymer of claim 5 wherein the amount of .epsilon.-caprolactone ranges from about 5 to about 40 weight percent.
7. The crystalline copolymer of claim 6 wherein the amount of .epsilon.-caprolactone ranges from about 5 to about 30 weight percent.
8. The crystalline copolymer of claim 7 wherein the amount of .epsilon.-caprolactone ranges from about 10 to about 20 weight percent.
9. An absorbable surgical filament prepared by melt spinning the copolymer of claim 1 or 8.
10. The absorbable surgical filament of claim 9 wherein the Young's Modulus is not greater than 300,000 psi.
11. The absorbable surgical filament of claim 10 wherein complete in vivo absorption of the filament implanted in an animal is not more than 210 days after implantation.
12. The absorbable surgical filament of claim 11 wherein the straight tensile strength is at least 50,000 psi and the knot tensile strength is at least 30,000 psi.
13. The absorbable surgical filament of claim 12 wherein the percent elongation is not greater than 80 percent.
14. The absorbable surgical filament of claim 13 in the form of a monofilament.
15. The absorbable surgical filament of claim 14 in the form of a suture with or without a needle.
CA002035153A 1990-01-30 1991-01-29 Crystalline copolymers of -dioxanone and -caprolactone Abandoned CA2035153A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US07/472,134 US5047048A (en) 1990-01-30 1990-01-30 Crystalline copolymers of p-dioxanone and ε-caprolactone
US472,134 1990-01-30

Publications (1)

Publication Number Publication Date
CA2035153A1 true CA2035153A1 (en) 1991-07-31

Family

ID=23874327

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002035153A Abandoned CA2035153A1 (en) 1990-01-30 1991-01-29 Crystalline copolymers of -dioxanone and -caprolactone

Country Status (7)

Country Link
US (1) US5047048A (en)
EP (1) EP0440416B1 (en)
JP (1) JP3130060B2 (en)
AU (1) AU631043B2 (en)
BR (1) BR9100369A (en)
CA (1) CA2035153A1 (en)
DE (1) DE69131029T2 (en)

Families Citing this family (54)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5120802A (en) * 1987-12-17 1992-06-09 Allied-Signal Inc. Polycarbonate-based block copolymers and devices
US5451461A (en) * 1989-09-01 1995-09-19 Ethicon, Inc. Thermal treatment of thermoplastic filaments for the preparation of surgical sutures
US6228954B1 (en) 1991-02-12 2001-05-08 United States Surgical Corporation Blends of glycolide and/or lactide polymers and caprolactone and/or trimethylene carbonate polymers and absorabable surgical devices made therefrom
US5320624A (en) * 1991-02-12 1994-06-14 United States Surgical Corporation Blends of glycolide and/or lactide polymers and caprolactone and/or trimethylene carbonate polymers and absorbable surgical devices made therefrom
US5502159A (en) * 1991-04-17 1996-03-26 United States Surgical Corporation Absorbable composition
US5225520A (en) * 1991-04-17 1993-07-06 United States Surgical Corporation Absorbable composition
US5468253A (en) * 1993-01-21 1995-11-21 Ethicon, Inc. Elastomeric medical device
US5371176A (en) * 1993-02-05 1994-12-06 Ethicon, Inc. Castor oil polymers
US5391768A (en) * 1993-03-25 1995-02-21 United States Surgical Corporation Purification of 1,4-dioxan-2-one by crystallization
US5442033A (en) * 1993-07-20 1995-08-15 Ethicon, Inc. Liquid copolymers of epsilon-caprolactone and lactide
US6005019A (en) * 1993-07-21 1999-12-21 United States Surgical Corporation Plasticizers for fibers used to form surgical devices
CA2127636C (en) * 1993-07-21 2009-10-20 Cheng-Kung Liu Plasticizers for fibers used to form surgical devices
US5470340A (en) * 1993-10-06 1995-11-28 Ethicon, Inc. Copolymers of (p-dioxanone/glycolide and/or lactide) and p-dioxanone
US5626811A (en) * 1993-12-09 1997-05-06 United States Surgical Corporation Process of making a monofilament
US5391707A (en) * 1993-12-10 1995-02-21 United States Surgical Corporation Process for the production of dioxanone
US5611986A (en) * 1994-07-05 1997-03-18 Ethicon, Inc. Medical devices containing high inherent viscosity poly(p-dioxanone)
US20020032298A1 (en) * 1994-07-22 2002-03-14 Bennett Steven L. Bioabsorbable branched polymers containing units derived from dioxanone and medical/surgical devices manufactured therefrom
US6339130B1 (en) * 1994-07-22 2002-01-15 United States Surgical Corporation Bioabsorbable branched polymers containing units derived from dioxanone and medical/surgical devices manufactured therefrom
US5578662A (en) 1994-07-22 1996-11-26 United States Surgical Corporation Bioabsorbable branched polymers containing units derived from dioxanone and medical/surgical devices manufactured therefrom
US6206908B1 (en) 1994-09-16 2001-03-27 United States Surgical Corporation Absorbable polymer and surgical articles fabricated therefrom
US5777182A (en) * 1994-09-30 1998-07-07 Shell Oil Company Cobalt-catalyzed process for preparing 1,3-propanidiol
US5641501A (en) 1994-10-11 1997-06-24 Ethicon, Inc. Absorbable polymer blends
AU3795395A (en) 1994-11-30 1996-06-06 Ethicon Inc. Hard tissue bone cements and substitutes
CN1149596A (en) * 1995-08-23 1997-05-14 联合碳化化学品及塑料技术公司 Stable dioxaneone polymer
US5717059A (en) * 1995-12-14 1998-02-10 Shell Oil Company Method for preparing poly-p-dioxanone polymer
US5997568A (en) * 1996-01-19 1999-12-07 United States Surgical Corporation Absorbable polymer blends and surgical articles fabricated therefrom
US5716376A (en) 1996-06-28 1998-02-10 United States Surgical Corporation Absorbable mixture and coatings for surgical articles fabricated therefrom
DE19641335A1 (en) * 1996-10-08 1998-04-09 Inst Textil & Faserforschung Triblock terpolymer, its use in surgical sutures and manufacturing methods
DE19641334A1 (en) * 1996-10-08 1998-04-09 Inst Textil & Faserforschung Triblock terpolymer, its use in medical products and manufacturing processes
US6201071B1 (en) * 1997-06-25 2001-03-13 Daiso Co., Ltd. Polyether copolymer, solid polymer electrolyte and battery
US6494898B1 (en) 1998-02-25 2002-12-17 United States Surgical Corporation Absorbable copolymers and surgical articles fabricated therefrom
US6165202A (en) * 1998-07-06 2000-12-26 United States Surgical Corporation Absorbable polymers and surgical articles fabricated therefrom
US6235869B1 (en) 1998-10-20 2001-05-22 United States Surgical Corporation Absorbable polymers and surgical articles fabricated therefrom
EP1309279A4 (en) * 2000-08-17 2008-04-09 Tyco Healthcare Sutures and coatings made from therapeutic absorbable glass
US20030236319A1 (en) * 2002-06-25 2003-12-25 Hye-Sung Yoon Block copolymers for surgical articles
ES2327918T3 (en) * 2002-10-28 2009-11-05 Tyco Healthcare Group Lp BIOABSORBIBLE ADHESIVE COMPOUNDS.
US7138464B2 (en) 2002-10-31 2006-11-21 Poly Med, Inc Functionalized, absorbable, segmented copolyesters and related copolymers
EP2407125A1 (en) 2003-01-24 2012-01-18 Tyco Healthcare Group, LP Bioabsorbable composition and coatings including same
US20050202067A1 (en) * 2003-10-28 2005-09-15 Gkss Forschungszentrum Matrix structure and hybrid matrix system for inducing a neofacia, their use and method for generating a neofacia
EP1737391A2 (en) * 2004-04-13 2007-01-03 Cook Incorporated Implantable frame with variable compliance
US8263105B2 (en) 2004-12-01 2012-09-11 Tyco Healthcare Group Lp Biomaterial drug delivery and surface modification compositions
US20060276882A1 (en) * 2005-04-11 2006-12-07 Cook Incorporated Medical device including remodelable material attached to frame
US8500947B2 (en) 2007-11-15 2013-08-06 Covidien Lp Speeding cure rate of bioadhesives
US8269025B2 (en) 2008-07-03 2012-09-18 Tyco Healthcare Group Lp Purification of p-dioxanone
US20100094338A1 (en) * 2008-10-15 2010-04-15 Tyco Healthcare Group Lp Hydroxamate-initiated polymers
US7923439B2 (en) * 2008-10-15 2011-04-12 Tyco Healthcare Group Lp Hydroxamate compositions
US20100094340A1 (en) 2008-10-15 2010-04-15 Tyco Healthcare Group Lp Coating compositions
KR100942822B1 (en) * 2008-12-31 2010-02-18 주식회사 삼양사 Scaffolds for tissue regeneration comprising poly-paradioxanone-caprolactone copolymer
US20130005829A1 (en) 2011-06-30 2013-01-03 Advanced Technologies And Regenerative Medicine, Llc. Segmented, epsilon-Caprolactone-Rich, Poly(epsilon-Caprolactone-co-p-Dioxanone) Copolymers for Medical Applications and Devices Therefrom
EP2811939B8 (en) 2012-02-10 2017-11-15 CVDevices, LLC Products made of biological tissues for stents and methods of manufacturing
US20130236499A1 (en) 2012-03-12 2013-09-12 Sasa Andjelic Segmented, Semicrystalline Poly(Lactide-co-epsilon-Caprolactone) Absorbable Copolymers
US20140228937A1 (en) 2013-02-11 2014-08-14 Joshua Krieger Expandable Support Frame and Medical Device
US10300165B2 (en) 2016-01-20 2019-05-28 Ethicon, Inc. Segmented, p-Dioxanone-Rich, Poly(p-Dioxanone-co-epsilon-Caprolactone) copolymers for medical applications and devices made therefrom
KR101888642B1 (en) * 2017-12-01 2018-08-16 주식회사 큐어바이오텍 Method for preparing biodegradable resin and biodegradable resin prepared the same

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3523921A (en) * 1968-06-05 1970-08-11 Gaf Corp Polylactone rubbers and methods for making same
US4027676A (en) * 1975-01-07 1977-06-07 Ethicon, Inc. Coated sutures
US4052988A (en) * 1976-01-12 1977-10-11 Ethicon, Inc. Synthetic absorbable surgical devices of poly-dioxanone
US4605730A (en) * 1982-10-01 1986-08-12 Ethicon, Inc. Surgical articles of copolymers of glycolide and ε-caprolactone and methods of producing the same
US4700704A (en) * 1982-10-01 1987-10-20 Ethicon, Inc. Surgical articles of copolymers of glycolide and ε-caprolactone and methods of producing the same
US4624256A (en) * 1985-09-11 1986-11-25 Pfizer Hospital Products Group, Inc. Caprolactone polymers for suture coating
US4643191A (en) * 1985-11-29 1987-02-17 Ethicon, Inc. Crystalline copolymers of p-dioxanone and lactide and surgical devices made therefrom
US4788979A (en) * 1986-09-23 1988-12-06 American Cyanamid Company Bioabsorbable coating for a surgical article
ES2040719T3 (en) * 1986-09-23 1993-11-01 American Cyanamid Company BIO-ABSORBABLE COATING FOR A SURGICAL ARTICLE.
CA1337498C (en) * 1989-09-01 1995-11-07 Ephraim Broyer Thermal treatment of thermoplastic filaments

Also Published As

Publication number Publication date
DE69131029T2 (en) 1999-11-11
AU6997391A (en) 1991-08-01
EP0440416A2 (en) 1991-08-07
BR9100369A (en) 1991-10-22
JP3130060B2 (en) 2001-01-31
US5047048A (en) 1991-09-10
EP0440416A3 (en) 1993-03-10
EP0440416B1 (en) 1999-03-24
JPH04212365A (en) 1992-08-03
AU631043B2 (en) 1992-11-12
DE69131029D1 (en) 1999-04-29

Similar Documents

Publication Publication Date Title
US5047048A (en) Crystalline copolymers of p-dioxanone and ε-caprolactone
US5007923A (en) Crystalline copolyesters of amorphous (lactide/glycolide) and p-dioxanone
US5133739A (en) Segmented copolymers of ε-caprolactone and glycolide
CA1281483C (en) Crystalline copolymers of p-dioxanone and lactide and surgical devices made therefrom
US4653497A (en) Crystalline p-dioxanone/glycolide copolymers and surgical devices made therefrom
US5376102A (en) Deformable, absorbable surgical device
US5314989A (en) Absorbable composition
US4700704A (en) Surgical articles of copolymers of glycolide and ε-caprolactone and methods of producing the same
EP0485215B1 (en) Suture coated with a copolymer coating composition
US5442032A (en) Copolymers of 1,4-dioxepan-2-one and 1,5,8,12-tetraoxacyclotetradecane-7-14-dione
US5019094A (en) Crystalline copolymers of p-dioxanone and poly(alkylene oxides)
EP1260533B1 (en) High strengh fibers of i-lactide copolymers, e-caprolactone, and trimethylene carbonate and absorbable medical constructs thereof
US5502159A (en) Absorbable composition
EP0647669B1 (en) Copolymers of (p-dioxanone/glycolide and/or lactide) and p-dioxanone
AU631291B2 (en) Segmented copolymers of epsilon-caprolactone and glycolide
KR100529705B1 (en) A block copolymer for surgical articles
US8298260B2 (en) Compliant, long-lasting absorbable monofilament sutures

Legal Events

Date Code Title Description
EEER Examination request
FZDE Discontinued