CA1248374A

CA1248374A - Wood screw

Info

Publication number: CA1248374A
Application number: CA000435887A
Authority: CA
Inventors: Gottfried Rockenfeller; Wolfgang Rockenfeller
Original assignee: ROCKENFELLER KG BEFESTIGUNGSELEMENTE
Current assignee: ROCKENFELLER KG BEFESTIGUNGSELEMENTE
Priority date: 1982-09-02
Filing date: 1983-09-01
Publication date: 1989-01-10
Also published as: US4572720A; DK398183D0; DK398183A; EP0102605B1; EP0102605A1; DK159835B; DK159835C; DE3365298D1

Abstract

ABSTRACT OF THE DISCLOSURE

A wood screw comprising a metallic rod with a threaded portion formed along one extremity of the rod and having helical turns. The screw has an enlarged head at an end opposite the said extremity. An unthreaded smooth cylindrical portion merges with the threaded portion and extends from the threaded portion toward the head. A smooth frustoconical neck section of lesser diameter than the head is interposed between the head and the unthreaded smooth cylindrical portion. The turns have an outer diameter exceeding that of the unthreaded portion and a root diameter slightly less than that of the unthreaded portion. The neck section has a maximum diameter substantially equalling the outer diameter of the helical turns.

Description

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Field of the Invention The present invention relates to a wood screw designed to be used in substrates of natural wood as well as of compositions such as those known as fiberboard or chipboard, collectively referred to as particle boards.

Background of the Invention The usual wood screw comprises a metallic rod or wire which has one end deformed into an enlarged head, generally by upsetting in a suitable swage, and has an opposite extremity formed with helical threads of a rather coarse pitch centered on the rod axis. The turns may extend over the full Iength of the rod up to its head but in many instances are separated therefrom by an unthreaded, i.e.
cylindrical, rod portion designed to support a hinge, a bracket or some other attachment to be fastened to the substrate. Conventionally, the thread is formed by milling or chasing a helical groove into the rod extremity remote from the head so that the outer diameter of its turns equals that of the unthreaded portion or shank; this is considered desirable in order to eliminate any significant play between that shank and the surrounding rim of a hole in the attachment~to be fastened which of~course mUst be large enough to give passage to the thread. The cutting of the ~ ;

, thread may be performed on a blank on which the head may have already been swaged,~ this~head being u9ually provided with a transverse slit, a hexagonal recess or some other formation designed to be engaged~by a tool driving the screw into the substrate. ~

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The machining of such a thread causes a loss of material of more than 20% in many instances. In order to avoid this waste, is is known to reduce the diameter of the rod portion to be threaded by passing it through a suitable die, of the type used in wire drawing, and to subject that rod portion ~hereafter to a rolling process which forms the thread without chip removal. The thinning of this rod portion prior to deformation by the roller has the purpose of preventing the resulting thread turns, produced by displacement of metal from the rolled groove, from significantly exceeding the diameter of the unthreaded part of the rod. As with the aforedescribed machining operation, the end of the rod opposite the head must be shaped into a point to facilitate the initial driving of the screw into the workpiece. Even so, it is frequently necessary to predrill the substrate to form therein a bore having the diameter of the thread core, an inconvenience which also tends to weaken the hold of the substrate on the scew.
While the rolling of the thread saves metal, the initial thinning of the rod -- which the art appears to have heretofore considered indispensable -- still constitutes a costly and so~ewhat cumbersome operation. On the other hand, woods screws with rolled-on threads have greater mechanical strength than those of like dimensions produced by machining.

Objects of the Invention An important object of the invention is to provide an improved wood screw which preserves the advantages of the rolled-on thread but can be manuactured more economically, particularly through elimination of the aforedescribed rod-thinning operation.

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Another object is to provide a wood screw of this character whose threading into a substrate is made easier by a reduction in the diameter of the unthreaded rod portion or shank immediately adjoining its threaded extremity, along with a tip configuration designed to prepare a path for the thread core in the substrate, all with maintenance of a high resistance against extractlon from the substrate and with firm seating of the screw shank in a hole of a hinge or other attachment to be fastened thereto.
A further object of the invention is to provide such a wood screw with a thxead profile enabling it to be driven -- at least partially -- into a substrate in the manner of a nail, i.e. by an axial force such as a hammer blow or the acceleration of a pneumatic gun, in cases where a rapid insertion is desirable.

Summary of the Invention A wood screw according to the invention differs from the conventionally produced type of screw with rolled-on thread in that, on the one hand, the turns of it9 threaded extremity have an outer diameter substantially exceeding that of its unthreaded portion or shank while their root diameter is slightly less than that of the shank and, on the other hand, by the presence of a neck o~ lesser diameter than the head which lies between the latter and the shank, this neck having a maximum diamet~r substantially equaling the outer diameter of the turns. The neck could taper frustoconically from the immediate vicinity of the head to a diameter equaling that of the shank; it could also be cylindrical, over at least p~rt of its axial length, with a diameter satisfying the aforestated relationship. In either case, but especially with a cylindrical shape, this neck will ensure a ::

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firm seating of -the screw in a hole of ~he engaged attachment large enough to let the threaded screw e~tremity pass through.
The reduced diameter of the unthreaded shank reduces the e~fort that must be exerted in driving the last part of the screw into the substrate but does not significantly diminish the force holding it in position within the substrate as compared with conventional screws of the same initial rod diameter. The increase in the outer diameter of the turns over that of the rod comes about through the omission of the rod-thinning step before the thread is rolled on; the neck is shaped concurrently with the head, through the use of a suitable swage, so that no separate operating step is required for its formation.
Thanks to the relative increase in the diameter of the thread core, a thinner blank may be used for producing a wood screw of given strength.
Another feature of the invention, advantageously though not indispensably combined with those just described, resides in the provision of a pyramidal tip with preferably not more than four sides on the end of the screw opposite its head, this tip thus having three or more edges converging toward the rod axis. The helical groove sepaxating the thr~ad turns advantageously e~tend partly into that tip so as to intersect at least one of these edges and form a notch therein whereby the edge so foreshortened acts as a tooth or spur -- similar to one commonly used at the leading end of a drill bit -- ~utting a bore into the materlal of the substrate ahead of the advancing thread to make room for its core. This obviates the need for any predrilling of the substrate at the point where the wood screw is to be driven in.

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Yet a further feature of the invention resides in the provision of a thread profile enabliny such a wOOa screw to be hammered into the substrate, at least part of the way, or driven in by a nail .gun. It has been found that this becomes possible when each turn of the screw thread, in axial section, has a generally trapezoidal profile with a leading flank and a trailing flank converginy radially outward at acute angles to an intermediate line perpendicular to the rod axis, with the leading flank terminating short of that line and adjoining a convex curve which traverses the intermediate line and preferably is an arc of a circle with a center locate~ thereon; the curve then meets an inwardly sloping back edge extending to the trailing flank, preferably in a direction substantially orthogonal to the leading flank and at an angle of about 10 to 15 to the rod a~is. The arc may extend over slightly more than 90O thus forming a bulge which is the cross-section of a rounded rib overhanging the front face of the thread over its entire length. Even when the leading flank merges tangentially-into the arc, the rounding of that front face and the rake angle formed by the receding back edge allow the elastic displacement of the substrate material by the axially advancing screw, especially when this material is natural wood.

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According to a further broad aspect of the present invention, there is provided a wood screw comprising a metallic rod with a threaded portion formed along one extre-mity of the rod. An enlarged head is provided at an end opposite the said extremity. An unthreaded smooth cylin-drical portion is provided adjacent to the threaded portion and extends from the threaded portion toward the head.
smooth frustoconical neck section of lesser diameter than the head is interposed between the head and the unthreaded smooth cylindrical portion. The turns have an outer diameter excee~ing that of the unthreaded portion and a root diameter slightly less than that of the unthreaded portion. The neck section has a maximum diameter substantially equalling the outer diameter of the helical turns.
Brief Description of the Drawing The above and other features of the invention will now be described in detail with reference to the accom-panying drawing in which:
FIG. 1 is a perspective view of a blank for making a wood screw according to the invention;

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FIG. 2 is a perspective view of a wood screw formed from the blank of FIG. l;
FIG. 3 is a side view of the wood screw of FIG. 3;
FIG. 3A is an enlarged side view of the tip of the screw, seen from a different angle;
FIGS. 4 - 6 are views respectively corresponding to those of FIGS. 1 - 3 but for a somewhat modified wood screw embodying the invention;
FIG. 7 is a view similar to FIGS. 3 and 6, pertaining to a further modification;
FIG. 8 is a fragmentary view in axial section, drawn to a greatly enlarged scale, of a segment of screw thread indicated at VIII in FIG. 7; and FIGS. 9 and 10 are two further sectional views like that of FIG. 8 but differing therefrom in some deta~ils.

Specific Description FIG. 1 shows a blank for producing a wood screw according to the invention, comprising a smooth metallic rod 5, cut from a wire of indefinite length, which has a flat end 2 and opposlte therefrom an enlarged head 3 adjoining a :~
frustoconical neck 4: this neck tapers from a maximum diameter at head 3 to a minimum diameter equaling that o~ the rod 5. Head~3 may have a variety o conventional shapes but ~-~
is here shown by way of example as being also tapered, with a ~:
wider apex angle than neck~4,~so as to be countersunk in a ;:
complementary recess of a hinge or other attachment - engageable by the wood screw to be formed from the blank 1.
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Head 3 and neck 4~are shaped::jointly by upsetting the correspondlng rod end in a~swage of::suitable configuration.
The axial length~of:neck 4 (see FIG~. 2~ exceeds that of head 3 and approximately equals the rod diameter do : -6-:

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FIGS. 2 and 3 show the finished wood screw obtained from the blank 1 of FIG. 1. Head 3 now has an incision 3', engageable by a screwdriver, and with its neck 4 is separated by a smooth rod portion or shank 8 from a threaded extremity 7 of the rod provided with a multiplicity of helical turns 6. These turns are formed, as well known per se, by rolling a helical groove into the part 7 of the rod to produce a core of slightly reduced diameter dl while the metal displaced by this rolling operation is extruded into a helical ridge whose outer diameter d2 exceeds the initial rod diameter do still present at shank 8. The maximum diameter of neck 4, next to head 3, equals this outer diameter d2 to minimize any play existing between the necX
and the rim of a hole of an attachment to be fastened by the screw onto a substrate of wood or particle-board composition when that hole is just wide enough to clear the turns 6.
Incision 3' could be replaced by cross-slits or other centrally symmetrical formations produced during the upsetting operation.
As best seen in FIG. 3A, the front qnd of the finished screw opposite its head 3 is a tip 10 in the shape of a three-sided pyramid whose edges converge on thq screw axis 0 at a ball point 11 of~ small spherical curvature, designed to facilitate an initial penetration of the substrate ~y that front end~ The helical groove 6' separating the turns 6 of root diameter dl is extended into the tip 10 so as to intersect at least one of its edges, thereby forming a notch 9 that foreshortens that edge to leave a lateral tooth or spur 9' which, as the screw is being turned under axial pressure by a screwdriver or similar tool, cuts a bore into the substrate ahead of the advancing thread '79~

6 to make room for its core. The tip 10 has an axial length slightly exceeding the pitch of thread 6.
FIGS. 4 - 6, in which elements corresponding to those o~ FIGS. 1 - 3 have been designated by the same reference numerals preceded by a "1" in the position oE the hundreds digit, show a blanls 101 and a wood screw produced therefrom which differ from their counterparts in the preceding Figures only in that the neck 104 adjoining the head 103 is cylindrical instead of ~rustoconical, with a diameter d2 equaling the outer diameter of turns 106. The axial length or height L of this necX, as before, substantially equals the shank diameter do-In FIG. 7, where elements corresponding to those of the preceding Figures are identified by the same numerals but with a "2" in the position of the hundreds digit, a wood screw according to the invention is shown being driven by blows of a hammer 200 into a substrate S such as a board of natural wood. The head 203 is here shown to be spherically convex. To facilitate axial penetration of the substrate without splitting or cracking by at least part of the threaded screw portion 207, the screw not only has a pyramidal tip 210 as described above but is also given a certain thread profile as particularly shown in FIG. 8, 9 or 10. Each turn 206 of the thread, when viewed in axial cross-sectiont has a trailing 1ank 215 and a leading flank 216 converging toward an intermediate line 21~, perpendicular to axis 0, at acute angles here measuring about I5 in the case of flank 216 and about 30 in the case of flank 215. In FIG. 8 the front ~lank 216 merges tangentially into a c~lrve 217, i.e. into an approximately quadrantal arc o a circle whose center C lies on the line 214. Curve 217, in turn, 12~ '7~
merges tangentially into a shoxt back edge 218 including a rake angle ~ with the axial direction while being substantially orthogonal to flank 216. Angle ~ preferably ranges between approximately 10 D and 15. Back edge 218 meets the trailing flank 215 at an obtuse angle (here roughly of 135) in a point 221.
The thread profile of FIG. 9 differs from that of FIG. 8 in that the arc of curve 217 is extended beyond 90 so as to form a discontinuity at its junction with flank 216 which thereby constitutes an extension of a chord spanning this arc; back edge 218 is still tangent to the curveO In FIG. 10, however, the arc is further extended to provide another discontinuity at its junction with edge 218 which therefore now also constitutes an extension of a chord spanning the curve 217. In either of these instances the curve 217 is a bulge representing the cross-section of a rounded helicoidal rib overhanging the turn's front face whose intersection with the axial plane of FIG~. 8 - 10 is the leading flank 216.

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Claims

The embodiments of the invention in which an exclu-sive property or privilege is claimed are defined as follows:

1. A wood screw comprising a metallic rod with a threaded portion formed along one extremity of said rod, an enlarged head at an end opposite said extremity, an un-threaded smooth cylindrical portion adjacent to said threaded portion and extending from said threaded portion toward said head, a smooth frustoconical neck section of lesser diameter than said head interposed between said head and said un-threaded smooth cylindrical portion, said turns having an outer diameter exceeding that of said unthreaded portion and a root diameter slightly less than that of said un-threaded portion, said neck section having a maximum diameter substantially equalling said outer diameter of said helical turns.

2. A wood screw as defined in claim 1 wherein said neck section has an axial length substantially equalling the diameter of said unthreaded portion.

3. A wood screw as defined in claim 2 wherein said head tapers toward said neck section and has an axial length not greater than that of said neck section.

4. A wood screw as defined in claim 1 wherein said neck section tapers from said maximum diameter adjacent said head to a diameter equalling that of said unthreaded portion.